Any Reasonably Competent Do-It-Yourselfer Can Change an Outboard Motor Water Pump in About Two Hours Time. Removed lower unit to inspect water pump and found bad drive shaft seal. These years of experience have been committed to the goal of producing the finest quality products. The piston displacement is 113. This lower unit is for Yamaha 225 horsepower engine. How to change tilt and trim motor on 1999 150hp ocean runner how to rebuild lower unit on 2000 150hp suzuki 2strock 2003 how to replace a yoke in 1992 150hp v6 mercury how to tune up a 1993 johnson 150hp ocean runner how to unhook the vro on mercury 150hp outboard idle problems on xr4 150hp mercury image of crank shaft seal for 2007 suzuki 150hp out board johnson 150hp 2001 linkage adjust. Ignition key for Mercury/Mariner (USA Origin) and Force Outboard motors made from 1960 to 2012. If the outboard motor’s serial number plate contains the CE mark in the lower left-hand corner, the following statement applies: This outboard motor manufactured by Mercury Marine, Fond du Lac, WI, USA or Marine Power Europe Inc. Time to change the oil in the lower unit of my Evinrude 30 horsepower outboard motor. You need to remove both screws to drain the lower unit. Each 150hp engine repair manual covers every aspect of repair. Not overly loud. Remove 6 fl oz (177 ml) reservoir of Mixing Unit and fill with Salt-Away. An empty oil cavity may allow moisture to collect on the gears, bearings and shafts. Southcentral Outboards 4 North Main Street • Altamont, IL 62411. how to change oil in lower unit yamaha 50hp; how to change the power tilt and trim oil in a 2004 df 50 suzuki outboard; how to install a propeller mercury 50; how to install prop on 2003 50 mercury; how to install prop on honda 50 outboard; how to pull the prop on a 50 hp mercury; how to replace waterpump in a 1990 mercury 50hp outboard. 2 and 4 stroke engines with 3. There are various adaptors for the different models. 1x Outboard Gearbox Lower Unit Mercury Johnson Suzuki Honda Yamaha Parts Repair: Condition: Used. A leading name in marine engines, Mercury is recognized for producing top-quality outboard motors as well as the MerCruiser line of inboard engines. Use a slide hammer to remove the carrier. If the above options fail to produce the part you are looking for, I call or email Twin City Outboard. NOTE: We changed the lower unit oil on a Mercury 40HP 2-stroke engine, but the process is the same or similar for most small-to-midsize outboard motors. Dis-assembly and reassembly of a lower unit on a Mercury outboard. 1999-2000 Mercury Service Manual Application: 99-00 Mercury 4 HP - 5 HP & 6 HP Four Stroke Engines. 0L Replacement Lower Unit 1. lower unit seal kits, and other related parts. All Engines YM-01253 Valve Spring Compressor This compresses the valve springs for valve removal. That can be tough on the on traditional outboard lower unit. Dis-assembly and reassembly of a lower unit on a Mercury outboard. For more information, please consult your Mercury Marine owner's manual. The last few times out my 40 hp Mercury outboard (2-stroke, 2004 model year) has made sort of a squealing or screeching noise at idle or low speed. Remove excess lubricant with a soft cloth. Older 200/20 lower units came straight off by removing the 2 nuts under the plate above the prop and the 1 in the front, or if it is newer, then you will need to undo the catch under and behind the carb, and remove the bolts that hold the lower unit on. Remove the seven bolts threaded upward from the lower unit into the motor's midsection with a 5/8-inch socket wrench: three bolts are on each side of the lower unit, and the seventh is the bolt inside the cavity beneath the removed trim tab. Our Mercury Marine Parts technical expertise also allows PPT to provide our boating customers with direction regarding Direct Replacement Mercury Outboard Parts options. Mercury lower unit parts to fit most older Mercury outboard motors are found on this page. Pulling on the unit causes the gear shift lever to mov … read more. The engine does not have to be running to do this. A download outboard repair manual is a book of. Identifying problems early cuts repair costs, and in some cases can keep you from having to replace the lower unit altogether. I have a 1999 9. My manual says to remove the shift shaft retaining clip next to the carbeurator, but I don't see what I am supposed to remove. Call for application assistance if needed, and have your engine serial number ready when calling. Download service manual for 1986 40hp yamaha drain oil from carburetor of a 1996 mercury 40hp dt 40hp suzuki outboard efi earliest 40hp yamaha how 1999 mercury 40hp outboard main fuse blown engine overheating horn evinrude 40hp enrichment valve for 40hp yamaha evinrude 40hp repair manual "2013" exhaust cover gaskets 40hp yamaha 3-cyl exploded diagram of suzuki lower unit 2013 40hp fill. lower unit seal kits, and other related parts. The inspections aside, how to remove and replace the lower unit on your Mercury outboard motor is a process as simple and straightforward as taking off a boot and putting it back on. Disconnect the shift linkage. This will allow air to flow into the lower unit, displacing the oil, and the remainder will drain out quickly. Michigan Wheel, Solas, Turning Point, Stiletto, Quicksilver. Connect garden hose to Salt-Away Mixing Unit. Force by Mercury Marine Outboards. Buy Discounted Mercury outboard parts and Mariner outboard motor Parts. MERCURY OUTBOARD. 9 lower end units This unit has had water leaking into the oil chamber and consequently water and then beige colored oil draining out when I change the oil from the lower unit. Locate your drain/fill plug screw and adjust the trim/tilt of your outboard motor or sterndrive so that this plug is in the lowest position possible in order to drain the used oil thoroughly. Texas Outboards is your reliable online marine parts dealer for outboard lower units for less: Evinrude lower units, Johnson lower units, Mercury lower units, Mariner lower units, Yamaha lower units. Rebuilt Mercury Lower Units, Outboard Gearcase, Mercury Rebuilt Torque master lower units, Rebuilt Mariner Lower Unit, Johnson Lower Unit, Evinrude Magnum Gearcase, Evinrude Etec E-tec Lower Unit, Rebuilt boat Lower unit, nosecone 3. The unit slipped and fell over and the tip of the drive shaft hit the leg of my work table. Oil drain pan. Thanks Ron. Mercury Complete Outboard Boat Lower Units. [1] Mercury Marine builds 40, 50 and 60 horsepower outboard motors in Suzhou, China. For smaller outboards, the simplest way to flush your outboard is by using a large bucket of water. All 4-Strokes. 0L) outboard, 0T409000 and above. (See “Fogging” Your Outboard’s Engine, below. Lower units are holding everything together, from the propeller unit to the case and even the sterndrive itself. Hello, first post here. place water pump upper housing on shaft and slide down over impeller, turning shaft a bit to bend impeller blades. Your outboard has been manufactured by Mercury Marine, a world leader in marine technology and outboard manufacturing since 1939. does anyone know a web site that shows step by step. Push the open end of the gear oil into the opening for the lower drain plug. Can I leave my lower unit or sterndrive empty of lubricant over the winter? We do not recommend leaving a lower unit or sterndrive empty during storage periods. The chart at the end of this guide lists the approximate amount of oil needed to fill the lower unit of each model currently offered by Tohatsu. com, the #1 full featured boating site in the world. Mercury & Mariner Lower Units. Put a basin beneath the skeg of the motor, put the nipple of the tube into the lower hole and squeeze the tube until the grease starts coming out of the. All outboards are different in this regard. Once a boat is on plane and operating at a consistent speed, trim out to raise the outboard a bit. I have reviewed the manuals that Phenix kindly posted. See our core policy for details on how our core refund is calculated. It has 2 carbs and they are difficult to remove. This video shows how to take apart the gearcase of an outboard motor and shows how it works, transfering the power from the drive shaft to the propeller, and selecting Forward, Neutral or Reverse. Southcentral Outboards 4 North Main Street • Altamont, IL 62411. Outboard motors will have a certain amount of horsepower, a dry weight, a certain number of cylinders, start type (electric or manual) and a fuel type, which is usually. Mercury Outboards, 30 Hp and less, are made by Tohatsu in Japan. 118" Shaft Dia 1. Flushing your outboard engine of saltwater or muddy water is critical to the longevity of your product. Please note: Price is for. The cost of rebuilding an outboard boat motor will depend on the exact type of motor (brand, size and year), the degree of damage, its condition and mechanic performing the rebuild. I will have to say that from experience and opinion. place water pump upper housing on shaft and slide down over impeller, turning shaft a bit to bend impeller blades. The unit slipped and fell over and the tip of the drive shaft hit the leg of my work table. Then replace the gear case cover, replace and tighten all bolts and test-run the motor. A marina told me they wouldnt touch it because it wouldnt be factory spec and if the repair didnt work they could be on the hook for a new lower unit. Until recent years, there were only two options to get these features in an outboard lower unit — buy a Mercury Racing outboard fitted with a special Sport Master or Torque Master gear case, or modify the lower unit with a kit. Mercury outboard 35 hp. 2stroke; 72 evinrude 65 hp starter will not turn over engine; 73 evinrude 65 hp rpm idle to low; 73 johnson 65 hp outboard will not start; 1974 mercury 65 hp carb. Engine makers suggest changing impellers every two years, or sooner when operated in sandy or silty water. com, the #1 full featured boating site in the world. 1997 Yamaha 50hp lower unit download mercury 50hp 1998 manual downloadable shop manual for 1984 50hp evinrude outboard motor electrical drawing 1999 yamaha 50hp 4 stroke 2000 evinrude 50hp e50pl4si service manual 2001 evinrude 50hp oil change exploded view of johnson 50hp marine engine firing order for 1984 mercury 50hp outboard force outboard engines diagram. The impeller may need to be replaced if the engine is not running properly. We have access to all Mercury outboard parts, usually at a better price than your local dealer. Outboard water pump kit for lower unit. Reinstall the lower unit onto the leg, it helps a great deal to have a helper rotate the engine by hand a little to get the splines to mesh. MERCURY OUTBOARD. The company's primary business is outboard motors. Just don't expect to go fast. Place the drain pan under the lower unit and then turn the lowest plug counterclockwise with the screwdriver. 5 hp 2 stroke parts; mercury outboard 2. Welcome to the Internet's premier site for boat motors!This site is part of iboats. Download service manual for 1986 40hp yamaha drain oil from carburetor of a 1996 mercury 40hp dt 40hp suzuki outboard efi earliest 40hp yamaha how 1999 mercury 40hp outboard main fuse blown engine overheating horn evinrude 40hp enrichment valve for 40hp yamaha evinrude 40hp repair manual "2013" exhaust cover gaskets 40hp yamaha 3-cyl exploded diagram of suzuki lower unit 2013 40hp fill. This video shows how to take apart the gearcase of an outboard motor and shows how it work. Use pliers to turn the shaft counterclockwise until it stops, so you can shift it into forward to match the shifter, taking care not to damage the shaft splines. I have a 115 mercury 2-stroke outboard that has a stripped vent hole in the lower unit so the plug wont tighten. They build over 80 different models that fit 6 different outboard motor manufacturers. Not overly loud. The first go around a three years ago (I am primarily salt usage) I used a white sweet smelling compound on the lower unit bolts and water pump housing bolts like the book said. Lower unit can easily shifted in forward, neutral and reverse direction. See the comments at the end of this guide on how to check for the proper oil level in your lower unit. Let our highly skilled professionals paint your outboard or purchase one of our DIY paint kits. How To Make A Lower Unit Stand! Using four pieces of 2 X 10 or 2 X 12 wood. Then replace the nuts and washers that hold the two parts together, there are torque settings for these but Adam does them up so they are just snug. Unit Price: Call to Order !!! MERC LU SEAL KITS Mercury Gearcase Sealkit Chart Click here to download the Mercury Gearcase Sealkit Chart Not In Stock 12224 Propshaft Line Cutter Seal Mercury/Force MR/Alpha I GenII 1. 92-858046QE1. 5 hp lower unit ~ gears shift fine!(US $129. selection info. Mercury BigFoot's gear ratio is lower: 2. 75hp, 90hp, 115hp, 125hp. I have unbolted it, but it hangs up on the shift shaft. 00 which was a bit steep, but I needed both the lower unit oil and the screw in fitting. Direct Fuel Injection. I will try to lead you in the right direction, but please realize, some engines no longer follow this design. These were part number 90430-08020-00 and are now Black and part number 90430-08003-00. 2stroke; 72 evinrude 65 hp starter will not turn over engine; 73 evinrude 65 hp rpm idle to low; 73 johnson 65 hp outboard will not start; 1974 mercury 65 hp carb. After placing the drain pan below the lower unit, remove the lower screw. Place the drain plug aside for the time being. It helps to have the manual. Since its introduction, Suzuki's flagship 300 hp V6 has been a showcase for advanced technologies and designs. The main keys to lower unit maintenance are keeping fishing line and other debris from getting wound in the prop, and changing your lower unit oil regularly. how to adjust idle speed on 50 hp mercury 4 cyl outboard; how to change lower unit oil on a honda 50 hp outboard motor; johnson 50 hp wont crank; johnson outboard 50 hp overheating; 1972 johnson 50 hp outboard wont idle; 50 hp johnson outboard wont start is starter; evinrude how to replace 50 hp outboard temperature sensor; johnson 50 hp. WARNING: Running your outboard without completely filling the lower unit with oil to the proper level will cause severe damage to your outboard. This Mercury lower unit is for 2. Mercury 115-250 HP Outboard Transom Brackets Assy 1994-1998 # 8718F 7 8716A 8 This is a set of Mercury Mariner outboard transom brackets with tilt tube. SE305 Replaces Most Johnson/Evinrude V4 (From 1995 to Current) Outboard Lower Units. World Wide Dealer for used outboard parts, OMC lower units, Mercury lower units, Yamaha lower units, SHIPS WORLD WIDE (860) 437-0060. All 4-Strokes. Ignition key for Mercury/Mariner (USA Origin) and Force Outboard motors made from 1960 to 2012. Product Description. (It costs about $75, and can save you thousands). 5 liter and below - $2,975. Replace the engine cover. OK Im on my second change of the water pump assemblies on my 2008 & 2010 F150s. Back in the 1930s, a man and some friends got together in a barn to make outboards. Don't worry. Mercury Complete Outboard Boat Lower Units. This video shows how to take apart the gearcase of an outboard motor and shows how it wor. 1667- 9011G90 Color Black Gear Ratio 2. Then screw a 12-inch piece on both sides of the 18-inch pieces. 19183Q02 Drain Screw Gasket Lower Unit Gear Lube Drain Seal Fill Hole Screw Seals for Mercury Marine MerCruiser Mariner 12-19183-3 12-19183Q02 12-19183K02 18-2244 Sierra 18-2945, 12 Pcs $8. Next, remove the upper screw. 1 mpi will not start; replace impeller on a2012 mercury 15hp 2 stroke outboard; 1984 mercury 50 hp power trim not staying up; what is wrong with evinrude 9. Propeller SALE!!: Props For OMC & Cobra: OMC Stringer 100-245HP Pin Drive 1967-1977. Can anyone get me going in the right direction on what to check or where to start. We Carry: MerCruiser engine and drive packages by Mercury Marine; New and used MerCruiser parts; Mercury Precision parts. Salmon and steelhead fisherman in. MERCURY/MARINER DOWNLOAD 1965 1991 Service Manual 2. Mercury Complete Outboard Boat Lower Units. I had to do that one last spring ,on a 50 h. Water or coffee-n-cream color in the oil indicates a lower unit seal problem. Mariner & Mercury Marine Outboard Engine Parts Our goal is to help you obtain the correct parts on the first call. Follow the steps below and watch the video above to learn how to replace the impeller and repair the water pump on a Mercury 200HP outboard. 64 Remanufactured outboard powerhead, Electronic Fuel Injection technology utilizing an electric oil pump. I have unbolted it, but it hangs up on the shift shaft. How To Replace Lower Unit On Mercury Outboard. my boat has a 1995 mercury 90HP outboard. Older 200/20 lower units came straight off by removing the 2 nuts under the plate above the prop and the 1 in the front, or if it is newer, then you will need to undo the catch under and behind the carb, and remove the bolts that hold the lower unit on. Your model # can also give you indication of the shaft size. 00; Mercury 6 cyl V6 outboard & Sport Jet non chrome bore 2. I just changed my water pump on my outboard lower unit. I am trying to replace the water pump, but I cannot figure out how I remove the lower unit. This is also a good time to change your engine’s gear oil. Hi Well all is now well with the little Motor (well almost), I re stripped the lower unit down and found i had missed the pipe, I then pulled the cylinder off the Base to trace the water cavity and found there is no tell tale as such, The air pressure i observed was the exhaust overflow but when running there is a small amount of water spatter coming out. [1] Mercury Marine builds 40, 50 and 60 horsepower outboard motors in Suzhou, China. Would use the early lower unit with the 11 spline prop shaft. So I would like to replace all the seals. Complete Lower Unit Mercury: 1643-4931A8 Mercury Outboard Lower Unit Gear Case long Shaft 650 65 HP 3 Cyl. Mercury outboard motor half cover. Then replace the nuts and washers that hold the two parts together, there are torque settings for these but Adam does them up so they are just snug. A bit more challenging than the 700. Outboard Lower Unit Oil Changes: What You Need, How to Do It, How Often, and What It Costs. For the gear cases that you have to pull the carrier on. This video shows how to take apart the gearcase of an outboard motor and shows how it work. How to Replace a Lower Unit The first thing to do is to take the key out of the ignition switch and pull the emergency lanyard, which is the line that clips to the operators life jacket out of the emergency stop switch. The lower drain/fill plug screw is usually located on the starboard side of the lower unit, beneath the "bullet-shaped" portion of the lower unit housing. Years:1970-72 Mercury Merc 1150 or 1350 115 or 135hp long shaft lower gear Years:1970-72; Merc 1150 or 1350 115 or 135hp long shaft lower gear housing assembly. for your purchase of one of the finest outboards available. SE206, 2:1, 20" Driveshaft Replacement for Mercury 2. Mechanics recommend changing oil plug gaskets or O-rings when changing lower unit oil. The Marine Mechanic I'm going to connect you. If you see a small, thin streak of milky-colored oil coming from the bottom of the lower unit of the motor, you must replace the prop shaft seals. 8HP 20 HP 35 HP. A outboard water pump is what blows steam through to get the car cool, does the lower unit need to be removed to replace the water. NOTE: Tilt up the outboard and then turn the tilt stop levers 1 to support it. 0L DFI OptiMax 20 Transom Height RH 1. Based on the boat's attitude and ride, trimming out more can further improve performance. Since the company was founded in 1939, Mercury has consistently emphasized quality, innovation, and reliability. These units arrive completely assembled and ready to install. Whenever you have to remove the lower unit from your outboard, it’s worth replacing the impeller, driveshaft and shift shaft oil seals in one go. Southcentral Outboards 4 North Main Street • Altamont, IL 62411. there can be special procedures for dropping the lower unit on my merc 90 i have to put the shifter in forward befor dropping it. com, the #1 full featured boating site in the world. Download service manual for 1986 40hp yamaha drain oil from carburetor of a 1996 mercury 40hp dt 40hp suzuki outboard efi earliest 40hp yamaha how 1999 mercury 40hp outboard main fuse blown engine overheating horn evinrude 40hp enrichment valve for 40hp yamaha evinrude 40hp repair manual "2013" exhaust cover gaskets 40hp yamaha 3-cyl exploded diagram of suzuki lower unit 2013 40hp fill. Check/change the lower unit gear oil and inspect for water according to the manufacturer’s recommendation. In certain cases OEM Mercury Marine Parts are the better option but in many cases there are good, economical alternative part options such as with Sierra Marine Parts. Locate the top vent hole oil plug on the lower unit side case. Mercury also has its own line of racing engines tailored for power and speed. Next, remove the drain plug located inside the rubber tube below the rear of the cowling. Pull straight down on the lower unit, taking care not to bend the driveshaft or shift rod. Propeller SALE!!: Props For OMC & Cobra: OMC Stringer 100-245HP Pin Drive 1967-1977. Trying to align lower unit drive shaft on mercury outboard 150 after replacing impeller. This is roughly one pint of 2 cycle oil, to six gallons of fuel. However, in ‘58 OMC switched the 10 to a smaller lower unit, and it is very common to see ‘58 through’64 engines with lower unit problems or missing lower units. We stock Marine Engine Parts for Crusader OMC Johnson Evinrude and Mercury. Be careful or you may lose water pump impeller or drive shaft when you seperate the two pieces. I am trying to replace the water pump, but I cannot figure out how I remove the lower unit. Watch this video, by Barry Stokes - host of Fox Sports Outdoors, as he provides step-by-step instructions to properly flush your Mercury FourStroke engine. For the gear cases that you have to pull the carrier on. Use a slide hammer to remove the carrier. How do you Find serial number on mercury outboard 100hp?. 92:1 Shaft Length 20″ 25″ Pinion Teeth 13 13 Fits Mercury 150 hp 4-Cylinder, 4-Stroke Outboards. How To Install Temperature Gauge On Mercury Outboard. Back in the 1930s, a man and some friends got together in a barn to make outboards. Changing the lower unit oil of a Mercury outboard provides the proper lubrication for the internal components of the motor, while removing normal shavings from the oil. powerhead went bad and I'm replacing the whole motor. Use a hammer and punch to remove the carrier nut. 883894R04 $5064. 1993 mariner outboard need to change the water impeller, i loosened the bolts to drop the lower unit, but can't figure out where to disconnect the shift linkage. Download service manual for 1986 40hp yamaha drain oil from carburetor of a 1996 mercury 40hp dt 40hp suzuki outboard efi earliest 40hp yamaha how 1999 mercury 40hp outboard main fuse blown engine overheating horn evinrude 40hp enrichment valve for 40hp yamaha evinrude 40hp repair manual "2013" exhaust cover gaskets 40hp yamaha 3-cyl exploded diagram of suzuki lower unit 2013 40hp fill. Your outboard has been manufactured by Mercury Marine, a world leader in marine technology and outboard manufacturing since 1939. Remove 6 fl oz (177 ml) reservoir of Mixing Unit and fill with Salt-Away. View and Download Mercury Optimax 115 service manual online. Mercury outboard 35 hp. Can anyone get me going in the right direction on what to check or where to start. Sterndrive Engineering Mercury Outboard 3. It is also a good time to pull your prop and check for fishing line that can tear into your shaft seals. Engine makers suggest changing impellers every two years, or sooner when operated in sandy or silty water. Also be sure that the bucket is wide enough so that no part of the motor will touch the sides/bottom of the bucket. this unit came off my 1995 115 hp motor. 5595532-OA809600. Download transparent Mercury PNG for free on PNGkey. Mercury & Mercruiser Parts. We Carry: MerCruiser engine and drive packages by Mercury Marine; New and used MerCruiser parts; Mercury Precision parts. Remove the seven bolts threaded upward from the lower unit into the motor's midsection with a 5/8-inch socket wrench: three bolts are on each side of the lower unit, and the seventh is the bolt inside the cavity beneath the removed trim tab. See our other pages for more Mercury, Johnson and Evinrude outboard motor parts. Lower Unit Gearcase Seal Kit for Mercury Mariner Outboard. An outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 15 HP outboard motor to factory specifications. As the top dealer of Sterndrive Engineering aftermarket replacement lower units, you can count on us to guide you to the right part. Older 200/20 lower units came straight off by removing the 2 nuts under the plate above the prop and the 1 in the front, or if it is newer, then you will need to undo the catch under and behind the carb, and remove the bolts that hold the lower unit on. Identifying problems early cuts repair costs, and in some cases can keep you from having to replace the lower unit altogether. Salmon and steelhead fisherman in. Once a boat is on plane and operating at a consistent speed, trim out to raise the outboard a bit. Closest sound I can describe it to is like a bearing starting to go out. Pull the prop and check for fishing line wrapped around the shaft. Refund amounts vary based on condition of your core. For your convenience, PartsVu has created Mercury oil change kits for your 150 HP EFI Mercury outboard. Check/change the engine oil and filter, and inspect for water according to the manufacturer’s recommendation. There are alignment pins on the new unit, to make sure it seats properly, so make sure they line up (photo 4). mercury 60 hp lower unit torque bolt; power trim release valve for a 1999 60 hp yamaha outboard; removing lower unit on 60 hp mariner replace shift shaft on 1994. Let our highly skilled professionals paint your outboard or purchase one of our DIY paint kits. You will have to be careful with this one due to the many components that must be removed in order to get to the carbs. Outboard motor overview An outboard motor is a self-contained unit which includes an engine, subsidiary systems, and propeller designed to be mounted at the stern of the craft. Click here for more Mercury/Mariner outboard parts. Mechanics recommend changing oil plug gaskets or O-rings when changing lower unit oil. 1999-2000 Manual Covers: 99-00 Mercury 4 HP - 5 HP & 6 HP Four Stroke Engines. what provides spark for yamaha 70 hp. Mercury Marine gear cases have a mixed ratio of lower units. Boat is located in Corning so loo. show contact info Ed. The first go around a three years ago (I am primarily salt usage) I used a white sweet smelling compound on the lower unit bolts and water pump housing bolts like the book said. Any help greatly appreciated. Below is a sample of common replacement parts. The lower unit on Mercury outboards must be removed to change the water pump's impeller. These were part number 90430-08020-00 and are now Black and part number 90430-08003-00. If you can get that far, then the water pump is easy to replace. Outboard motors use water that comes in through the water intake to keep the engine cool when it is running. Proper maintenance can save you plenty of money and increase your fun on the water. About The Brand Outboard Spares brand of parts are tested in Australia's harsh marine environment with a focus on quality and durability. Call for application assistance if needed, and have your engine serial number ready when calling. I want to replace the impeller on a 5 hp mercury outboard. All 4-Strokes. This will prevent any contaminants from corroding your engine. If you don't see what you need please call toll free 1-800-463-9001. what lube in 1989 70 hp mercury outboard lower unit. 9hp mercury long shaft outboard motor. Texas Outboards is your reliable online marine parts dealer for outboard lower units for less: Evinrude lower units, Johnson lower units, Mercury lower units, Mariner lower units, Yamaha lower units. Locate the top vent hole oil plug on the lower unit side case. Changing the lower unit oil of a Mercury outboard provides the proper lubrication for the internal components of the motor, while removing normal shavings from the oil. Once you have gathered your supplies lower the Mercury outboard to its vertical position. Thank you in advance. 0L Replacement Lower Unit 1. After the oil has finished draining, replace the drain plug. the prop was installed new this season, 13 1/4 x 17 inch. Then screw a 12-inch piece on both sides of the 18-inch pieces. 0L) outboard, 0T409000-1B417701. The larger lower unit allows attaching a bigger, slower turning propeller. Welcome to the Internet's premier site for boat motors!This site is part of iboats. this unit is in very good shape shifts very smooth and has never been in salt water. For Mercury the series would be "E" for 40 to 50hp 4 cyl, "A" series for 3 cyl for 40 to 115hp & "S" series for 135 to 220 hp V6. This is also a good time to change your engine’s gear oil. com, the #1 full featured boating site in the world. 00) Oem yamaha marine outboard 18mm replacement ignition switch cap 6k1-82532-00-00(US $3. See our other pages for more Mercury, Johnson and Evinrude outboard motor parts. The unit slipped and fell over and the tip of the drive shaft hit the leg of my work table. If the above options fail to produce the part you are looking for, I call or email Twin City Outboard. Identifying problems early cuts repair costs, and in some cases can keep you from having to replace the lower unit altogether. 19183Q02 Drain Screw Gasket Lower Unit Gear Lube Drain Seal Fill Hole Screw Seals for Mercury Marine MerCruiser Mariner 12-19183-3 12-19183Q02 12-19183K02 18-2244 Sierra 18-2945, 12 Pcs $8. i have all the bolt on parts from the 115 hp available. The unit slipped and fell over and the tip of the drive shaft hit the leg of my work table. i would take it apart and check it out before throwing 160. This is roughly one pint of 2 cycle oil, to six gallons of fuel. Prior to long-term storage, you also should change the engine oil (and, if present, the oil filter). Gear set application chart Bearings and oil seals 30 to 70 hp. lower units for yamaha outboards, replacement lower units for outboards, lower unit for outboard motor, lower units for mercury. How to Change Your Lower Unit Oil. The water is brought into the outboard through the use of an impeller that draws water into the water intake opening on the midsection of the outboard. We help you save hundreds and sometimes thousands of dollars on outboard motors, powerheads, lower units, outdrives, gear cases and more!. the lower unit has been pressure tested and a new waterpump & lube installed. For more information, please consult your Mercury Marine owner's manual. I have a 50 HP Evinrude. You need to remove both screws to drain the lower unit. Save yourself time and money by picking up the right engine repair manual. In certain cases OEM Mercury Marine Parts are the better option but in many cases there are good, economical alternative part options such as with Sierra Marine Parts. 00 [History: 1 sold]. We have ignition parts like Stators, starters, Powerpacks , cdi's, regulators, rectifiers and spark plug wire kits. Sterndrive replacement sells Mercury Outboard Lower Units for less than you’ll ever find online. Changing the lower unit oil on your outboard is one of the least complex things you can do as preventative maintenance. 00 // Optimax - $1895. I had to do that one last spring ,on a 50 h. one cylinder years 1982-1986 USA. Remove the seven bolts threaded upward from the lower unit into the motor's midsection with a 5/8-inch socket wrench: three bolts are on each side of the lower unit, and the seventh is the bolt inside the cavity beneath the removed trim tab. There should be a vent screw up a little higher than the drain screw. Place the lower unit upright in an engine stand and secure the clamps to immobilise it. 00 32708 LRU. They noted the drive shaft was twisted and that is big trouble. MERCURY OUTBOARD. With this. for your purchase of one of the finest outboards available. Outboard 6 Best Paints for Aluminum Boats: Reviews and Buying Guide for 2020. Outboard water pump kit for lower unit. Sterndrive Engineering Mercury Outboard 3. You must verify your lower unit Gear Ratio option: 1. it has been fully serviced with new thermostats installed. I have reviewed the manuals that Phenix kindly posted. When trying to re-install it stops short leaving around a 1" gap. Spring around seal broken. Changing the lower unit oil of a Mercury outboard provides proper lubrication for the internal components of the motor while removing normal metal shavings from the oil. I've tried putting them both in neutral, no. View as Grid List. Mercury & Mariner 2 stroke rebuilt remanufactured powerhead (Service not available for Japanese model Mariner's) Mercury 2 cyl - $995. I am tight on cash, so hope to avoid that. 5L S3000 and Champ race outboards. So with a Mercury 9. Trying to align lower unit drive shaft on mercury outboard 150 after replacing impeller. Mercury Pro Max Lower Unit. com Exhaust Manifolds and Risers for Osco Barr Mercruiser. This is a short shaft housing. Time to change the oil in the lower unit of my Evinrude 30 horsepower outboard motor. Unit Price: 28421 Washer, Mounting Bolt Motor Mount, Lower Solid Mercury 200-300 3. Ended: 17 Jan, 2021 15:39:15 GMT. Bend the tab back. For Johnson. Outboard lower units are extremely pricey, which is why proper maintenance and repairs are important to. 0L Replacement Lower Unit 1. OK Im on my second change of the water pump assemblies on my 2008 & 2010 F150s. it has been fully serviced with new thermostats installed. I am about to conduct the rebuild of one of my 9. There are various adaptors for the different models. How to Troubleshoot an Outboard Lower Unit Lower unit problems on an outboard can start off small and snowball into a debilitating mechanical issue that stops your boat cold. 5 hp lower unit ~ gears shift fine!(US $129. Two seals keep the water out of the gears and keeps packed grease in, so if the seals become damaged in any way this can cause lots of problems. This is a short shaft housing. 00) Mercury lower unit 8833t13 fits 9. Can an adjustment be made on the powerhead shifter linkage? The outboard is a 2005 mercury 125. I have reviewed the manuals that Phenix kindly posted. The larger lower unit allows attaching a bigger, slower turning propeller. this unit is in very good shape shifts very smooth and has never been in salt water. 0L) outboard, 0T409000 and above. Mercury Pro Max Lower Unit. We stock remanufactured and new gearcases for Mercury and Mariner 60 to 275 horsepower, 1979 to 2011. Outboard motors will have a certain amount of horsepower, a dry weight, a certain number of cylinders, start type (electric or manual) and a fuel type, which is usually. Tilt the drive unit up a bit if necessary, to be sure all the oil drains out. I am tight on cash, so hope to avoid that. Outboard Lower Unit Oil Changes: What You Need, How to Do It, How Often, and What It Costs. I drained the lower unit oil and found water contaimination [in my 1999 Mercury 50-HP ELPTO two-cycle outboard motor]. Lower units used on Mercury 2. Mechanics recommend changing oil plug gaskets or O-rings when changing lower unit oil. Outboard water pump kit for lower unit. Our extensive outboard lower unit inventory, along with our know-how and competitive prices will convince you. With the offseason storage procedure complete, your outboard will be protected for months. 5mm) holes thru a lower set of mounting holes and fasten outboard to boat transom NOTE: These instructions are for single cable-single with two 1/2 in. Remanufactured lower unit is frequently used in the gear case replacement processes. I've tried putting them both in neutral, no. Pulling on the unit causes the gear shift lever to mov … read more. 9 Bigfoot hanging off the transom a displacement hull feels and performs like the outboard is about a 20 horse. See our core policy for details on how our core refund is calculated. Choose new anodes: zinc (saltwater), aluminum (saltwater or brackish water) or magnesium (freshwater ONLY). Back in the 1930s, a man and some friends got together in a barn to make outboards. Clean the cavity out and make sure it is clean, slide the new impeller down and bend the blades the same way that the old one was, put the set screw. Outboard lower units are extremely pricey, which is why proper maintenance and repairs are important to. Be careful not to lose O-ring. Trying to align lower unit drive shaft on mercury outboard 150 after replacing impeller. Direct Fuel Injection. need to get the lower unit off but can't figure it out?. for your purchase of one of the finest outboards available. Everything You Need to Know for More Summer Fun The Complete Guide to Selling Your Sailboat Outboard Lower Unit Oil Changes: What You Need, How to Do It, How Often, and What It Costs Eye-Opening Facts About the Cost of Boat Gas How to Choose Your Motor: Inboard vs. Product Description. 00) Outboard lower unit; Suzuki df60 lower unit; Suzuki dt40 lower gear case(US $150. Unit Price: 28421 Washer, Mounting Bolt Motor Mount, Lower Solid Mercury 200-300 3. They can answer questions for any Suzuki outboard model or horsepower. The larger lower unit allows attaching a bigger, slower turning propeller. The lower unit on Mercury outboards must be removed to change the water pump's impeller. Page 67 OPERATION 5. Download service manual for 1986 40hp yamaha drain oil from carburetor of a 1996 mercury 40hp dt 40hp suzuki outboard efi earliest 40hp yamaha how 1999 mercury 40hp outboard main fuse blown engine overheating horn evinrude 40hp enrichment valve for 40hp yamaha evinrude 40hp repair manual "2013" exhaust cover gaskets 40hp yamaha 3-cyl exploded diagram of suzuki lower unit 2013 40hp fill. I am tight on cash, so hope to avoid that. Changing the seals on the prop shaft of Mercruiser engine is a project for winter or the off-season. Easily find your stainless or aluminum prop with our PropFinder. OK Im on my second change of the water pump assemblies on my 2008 & 2010 F150s. lower unit seal kits, and other related parts. Most shops use only quality parts with a. how much oil to add for a 135 hp mercury outboard; how to change an impeller on a mercury outboard 135 hp; how to change water pump on mercury 135 hp outboard; how to remove lower unit on 135 hp mercury; how to replace a waterpump impeller on a 2002 mercury optimax 135 hp outboard; instructions for changing the water impeller on a 1998 mercury. lower units for yamaha outboards, replacement lower units for outboards, lower unit for outboard motor, lower units for mercury. When trying to re-install it stops short leaving around a 1" gap. I have a 50 HP Evinrude. OMC 400/800 parts & Mercruiser outdrive online catalogs. 00 which was a bit steep, but I needed both the lower unit oil and the screw in fitting. Select the chart below to view and match up your lower unit model by serial number range. 3 Cylinder 1970-1990 Lower Unit. Put a basin beneath the skeg of the motor, put the nipple of the tube into the lower hole and squeeze the tube until the grease starts coming out of the. 19183Q02 Drain Screw Gasket Lower Unit Gear Lube Drain Seal Fill Hole Screw Seals for Mercury Marine MerCruiser Mariner 12-19183-3 12-19183Q02 12-19183K02 18-2244 Sierra 18-2945, 12 Pcs $8. 0 SST120/S2000 and 2. Trying to align lower unit drive shaft on mercury outboard 150 after replacing impeller. I've spent some time cleaning out the corrosion from the upper spline for the. Check the anodes on the lower unit and replace them if they’re more than half dissolved. 1996 alarm carburetor conversion fuel pump ignition lower unit mariner merc mercruiser mercury mercury 90hp. Larger Optimax outboards run the same water pump, as do M. A 30HP Yamaha, Johnson, Evinrude, Johnson, Mercury, Suzuki outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 30 HP outboard motor to factory specifications. A boat rigger’s rule of thumb is that the motor. For smaller outboards, the simplest way to flush your outboard is by using a large bucket of water. Mercury/Mariner outboard water pump kit. this unit is in very good shape shifts very smooth and has never been in salt water. BEFORE trying to run the outboard, it is highly advisable to get rid of the old gas in the tank, making certain the tank is CLEAN inside, flushing or outright replacing the fuel hose & primer bulb and then running the outboard. The reason for this required protection is that most modern gearshift motors transmit shock when shifting gears and also to absorb shock if the propeller hits an object. Identifying problems early cuts repair costs, and in some cases can keep you from having to replace the lower unit altogether. Changing the lower unit oil of a Mercury outboard provides proper lubrication for the internal components of the motor while removing normal metal shavings from the oil. This will prevent any contaminants from corroding your engine. How to Change Your Lower Unit Oil. So with a Mercury 9. Lower the outboard to the vertical operating position. how much oil to add for a 135 hp mercury outboard; how to change an impeller on a mercury outboard 135 hp; how to change water pump on mercury 135 hp outboard; how to remove lower unit on 135 hp mercury; how to replace a waterpump impeller on a 2002 mercury optimax 135 hp outboard; instructions for changing the water impeller on a 1998 mercury. Then replace the nuts and washers that hold the two parts together, there are torque settings for these but Adam does them up so they are just snug. Most shops use only quality parts with a. 18-9010 MOTOR FLUSHER Replaces: 73971A2, 44357A2, Q2 Heavy Duty. Please note: Price is for. Place the drain plug aside for the time being. Lower the outboard to the vertical operating position. Download transparent Mercury PNG for free on PNGkey. OK, here we have an old Mercury 650 circu 1975. Old and Vintage 7. Can anyone get me going in the right direction on what to check or where to start. The screw plug will sit countersunk and have a large slot screw head. This will allow air to flow into the lower unit, displacing the oil, and the remainder will drain out quickly. Hello, first post here. Slide the lower unit carefully into place. Check/change the engine oil and filter, and inspect for water according to the manufacturer’s recommendation. In this video I show a few tips for re-installing an outboard lower unit or gearbox. Since then, Mercury has grown out of its barn accommodations and into a leading manufacturer of outboards. 00) 1971 mercury outboard 7. 75:1, 25" Driveshaft Note for purchasing: You must verify your Gear Ratio. com video on how to change lower unit oil on a boat, and today we'll see how you change the engine oil. Since the company was founded in 1939, Mercury has consistently emphasized quality, innovation, and reliability. The whole contraption cost $10. If you did not find the boat parts you were looking for or if you have any questions, please call us at 800-364-4637. Rebuilt Mercury Lower Units, Outboard Gearcase, Mercury Rebuilt Torque master lower units, Rebuilt Mariner Lower Unit, Johnson Lower Unit, Evinrude Magnum Gearcase, Evinrude Etec E-tec Lower Unit, Rebuilt boat Lower unit, nosecone 3. We have much more available. After re-installing the lower unit and bolting the unit together the prop NOW seems to be in gear. Our video is for a Mercury Optimax 200 hp 2-Stroke. lower unit for mercury 225 pro xs, used lower units for mercury outboards, lower units for outboards. Hand tighten both the lower and upper drain plugs and wipe off any oil on your lower unit. 00) Oem yamaha marine outboard 18mm replacement ignition switch cap 6k1-82532-00-00(US $3. 07:1 1 YEAR WTY! $950. Page 67 OPERATION 5. repairing broken metal line on chrysler 55 outboard motor; replace mercury outboard fuel injector; replacement carb for two stroke 40hp merc model 402; REPLACING FUEL PUMP ON MERCURY 40 ELPT; replacing lower unit 1994 mercury 50 hp sequence; replacing trim tilt mercury 115lpt4s; required yearly maintenance on 200 hp optimax; reset mercury. 15HP (Super) Serial No. On these pages you will find some of the more common replacement parts, organized by engine manufacturer. How to Change Your Lower Unit Oil. This video shows how to take apart the gearcase of an outboard motor and shows how it works, transfering the power from the drive shaft to the propeller, and selecting Forward, Neutral or Reverse. I am trying to replace the water pump, but I cannot figure out how I remove the lower unit. Use pliers to turn the shaft counterclockwise until it stops, so you can shift it into forward to match the shifter, taking care not to damage the shaft splines. GLM Marine aftermarket Mercury Mariner outboard parts. 1667- 9011G90 Color Black Gear Ratio 2. If you don't see the part you need, simply call us toll-free at 1-800-914-1123. After the oil has finished draining, replace the drain plug. Your model # can also give you indication of the shaft size. Boat is located in Corning so loo. Lower the outboard to the vertical operating position. 1999-2002 Manual Covers: Mercury Outboard 30HP, 40HP (4-Stroke) - Non-Bigfoot & Bigfoot Engine-Motor (Four-Stroke) starting with serial number 0G760300 and above. com Lower Unit Seal Kit for Mercury Mariner 8-25 HP replaces 26-85090A2 [GLM87808] - Gearcase Seal Kit for Mercury Mariner Outboard. Identifying problems early cuts repair costs, and in some cases can keep you from having to replace the lower unit altogether. Changing the seals on the prop shaft of Mercruiser engine is a project for winter or the off-season. i would take it apart and check it out before throwing 160. The carrier nut is a large ring with slots cut into it and held in place by a tab. Two-stroke outboards should experience little or no decrease in performance due to gasoline fuels containing up to 10-percent ethanol when operated according to Mercury's standard recommendations. Clean the cavity out and make sure it is clean, slide the new impeller down and bend the blades the same way that the old one was, put the set screw. We stock remanufactured and new gearcases for Mercury and Mariner 60 to 275 horsepower, 1979 to 2011. The new lower unit will not include bolts, so reuse the old ones. 1-800-463-9001. Sterndrive Engineering Mercury Outboard 3. 5 hp parts water pump; mercury outboard 2. I want to replace the impeller on a 5 hp mercury outboard. I am trying to replace the water pump, but I cannot figure out how I remove the lower unit. I find that the Mercury Verado 5. “The Ultimate 4-Stroke Outboard”. Call for application assistance if needed, and have your engine serial number ready when calling. The last time the oil was changed was probably 6 or 7 years ago when the water pump was changed and a new powerhead was installed. You have made a sound investment in boating pleasure. Since then, Mercury has grown out of its barn accommodations and into a leading manufacturer of outboards. Find many great new & used options and get the best deals for 1995 Yamaha Outboard 55 hp lower unit with 20" shaft at the best online prices at eBay! Free shipping for many products!. They build over 80 different models that fit 6 different outboard motor manufacturers. Come spring, getting back on the water will be a snap. Rebuilt Sterndrive, Outdrives and Powerheads. The unit slipped and fell over and the tip of the drive shaft hit the leg of my work table. 1994 honda 15hp outboard what oil is used in the lower unit. you need to reseal your lower unit to keep water out of it. Lower unit can easily shifted in forward, neutral and reverse direction. For the gear cases that you have to pull the carrier on. (24) For all outboards, check the lower unit gear oil. Our extensive outboard lower unit inventory, along with our know-how and competitive prices will convince you. Remanufactured lower unit is frequently used in the gear case replacement processes. Mercury introduced the first supercharged four-stroke outboard in 2004 with its Verado lineup; Seven Marine also uses the technology. 5 hp fuel tank capacity; mercury outboard 2. (s/n 1C033810 & Below Bigfoot). 3Liter Rebuilt Yamaha HPDI Lower Units , Force Lower Unit Outboard Lower Unit 1 year warranty NOW OFFERING. Shop Mercury. A download outboard repair manual is a book of. 18-9010 MOTOR FLUSHER Replaces: 73971A2, 44357A2, Q2 Heavy Duty. 2 and 4 stroke engines with 3. You will be lucky to find a lower unit that is good for under $500. The water is brought into the outboard through the use of an impeller that draws water into the water intake opening on the midsection of the outboard. I have a 1999 9. 5 hp two stroke. Back in the 1930s, a man and some friends got together in a barn to make outboards. Sterndrive replacement sells Mercury Outboard Lower Units for less than you’ll ever find online. 0 SST120/S2000 and 2. 2 trouble shooting guide; 2015 mercury 50hp wiring; removing starter on mercruiser 496 marie engine; witch is the number piston on a 1984 johnson 90 hp; how to adjust carburetor on 2000 90 hp outboard motor 2 stroke. Dis-assembly and reassembly of a lower unit on a Mercury outboard. lower unit seal kits, and other related parts. Verkoophaven, Netherlands. The number will start with a 0 or 1, then a letter (eg. 8HP 20 HP 35 HP. If the above options fail to produce the part you are looking for, I call or email Twin City Outboard. This unit is covered by a full one year warranty. selection info. Lower units are holding everything together, from the propeller unit to the case and even the sterndrive itself. Connect garden hose to Salt-Away Mixing Unit. 18-9010 MOTOR FLUSHER Replaces: 73971A2, 44357A2, Q2 Heavy Duty. I drained the lower unit oil and found water contaimination [in my 1999 Mercury 50-HP ELPTO two-cycle outboard motor]. If you want your boat to last, regular maintenance is essential, and one of those tasks you can't ignore is changing your outboard lower unit oil regularly. Replacing the lower unit is part of replacing your water pump's impeller, exchanging a drive shaft of one length for another length or replacing the oil seals on drive or propeller shafts. Jet boats are able to travel across shallow sections of river without damage to the drive. Replace Water Pump ; To remove the lower unit, unbolt the four 7/16" size bolt heads from the lower unit at the exhaust housing unit juncture, allowing it to drop down enough to reach in to be able to unscrew the single 5/32" Allen head screw that connects the upper shifting lever from the lower one (as seen in the LH photo below). Texas Outboards is your reliable online marine parts dealer for outboard lower units for less: Evinrude lower units, Johnson lower units, Mercury lower units, Mariner lower units, Yamaha lower units. Like all of our lower units and gearcases, our Mercury outboard replacement lower units come with a three year warranty.